High-Speed Tandem Line Extrusion Line

Advanced tandem extrusion line for high-speed manufacturing of LAN cables (CAT5e/CAT6) and telephone wires with integrated drawing, annealing, insulation, and testing systems.

Applications:
  • LAN Cable Manufacturing (CAT5e, CAT6)

  • Telephone Wire Insulation and Drawing

  • Data and Communication Cable Production

Description

The High Speed Tandem Extrusion Line is an integrated solution for the mass production of LAN cables (CAT5e, CAT6) and telephone cables, combining several key manufacturing processes into a seamless line. Built for maximum efficiency and precision, it supports high line speeds of up to 1200 meters per minute, delivering consistent insulation, accurate conductor sizing, and reliable online inspection.

High Speed Tandem Extrusion Line includes equipment for wire drawing, pre-heating, annealing, insulation extrusionautomatic take-up, and online monitoring for outer diameter and eccentricity — ensuring excellent production stability and quality control.

Technical Parameters
Technical parameters
Machine Model HIGH SPEED TANDEM LINE EXTRUSION LINE
Material PVC, PE, LDPE;
Inlet conductor Diameter 02.5mm-3.0mm
Product conductor Diameter 0.4mm-1.2mm
Insulated Wire Diameter 0.9mm-2.0mm
Line speed MAX1200m/min
Drawing Machine
Copper specifications Per ASTM B-49-90 and B-3-90.
Inlet Copper Wire 12-8 AWG(2.0-3.26mm)
Outlet Bare Copper Wire 28-19AWG(0.32mm-1.2mm)
Maximum Finished Diameter 0.60mm to 1.50mm
Running Tensions 1.1lbs.-3.85lbs.(0.5kg-1.75kg)
Line Speed 2500m/min
Key Features:
  • Compatible with PVC, PE, LDPE insulation materials

  • Line speed up to 1200 m/min, drawing speed up to 2500 m/min

  • Supports copper wire drawing from 12–28 AWG

  • Meets ASTM B-49-90 and B-3-90 copper standards

  • Online diameter and eccentricity testing for QA

  • Compact, high-efficiency tandem line design

  • Insulated wire diameter range: 0.9mm to 2.0mm

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